If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife, then follow these steps. Safety is the primary concern when using cutting tools. According to the Food Standard Australia New Zealand (FSANZ) your lighting must be designed so that there is no likelihood of foreign objects (especially glass) getting into the food. Polycarbonate film is easy to die cut and has excellent ink adhesion. Stop rotating when there’s about 1 cm left to cut. 1. I added a little chamfer to the inner edge of each end using a circular deburring tool and then hand sanded the ends to get a smooth finish. Is this opposite direction of how the first, larger cut is made? Polycarbonate tubing is perfect for applications, including sight glasses, medical devices, electronics packaging, LED tubing, flow lines, and more. Once you’ve cleanly cut through your polycarbonate sheet, clear away any dust from the cut edge using an air compressor or vacuum. For your real cut, measure it out and the clamp the guide in the correct place. We keep vast stocks of standard clear and decorative tube colours, however almost any colour and finish you can imagine is possible. Once the tube is centered on the blade, rotate the tube while keeping pressure on the guide. When using a standard-sized saw blade (250 – 300 millimetres) we recommend a speed of 4,000 revolutions per minute. Polycarbonate characteristics are quite like those of polymethyl methacrylate (PMMA, ACRYLIC), but polycarbonate is stronger, usable in a wider temperature range. Clarity and impact resistance make it ideal for protection from intruders and vandals, allowing you to avoid costly repairs to glass and more brittle materials. With a steady hand and a utility knife, you can cut right through it. It … Yup, you’ll need to use a plastic blade. Don’t put too much pressure on the saw but rather let the saw do the work and control the throughput. We stock clear acrylic tubing and clear polycarbonate tubing in a wide range of diameters with the option to cut to length to your requirement. Thicker sheet material will have to be cut by means of a mechanical saw. Known by trade names such as Lexan, Tuffak, Makrolon, and Hyzod. Once you've scored the initial line, go over it a few times with the blade until a groove forms. Hold the plastic by its sides, and slowly push it forward until it engages the blade. Run the saw at medium speed and let the saw move smoothly through the polycarbonate sheet. Raise the blade so it’s just high enough to cut through the thickness of the tubing. If required, Aquarius can provide these plastic machining and fabrication services for you, delivering a … For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. If you’re using a jigsaw, use a saw blade with a fine tooth, for example, a saw blade for non-ferrous metals. The saw determines the cutting speed and therefore the throughput speed – this is around 8 m per minute or 10 to 15 cms per second. Large Selection of Clear Extruded Polycarbonate Tube Cut-to-Size at ePlastics.com. Check out our blogs about drilling polycarbonate, milling polycarbonate and glueing polycarbonate. /Budget Awnings Sydney For me, cutting thin walled (1/16”) plastic tubing was one such thing. For production of this tube, the experts have made use of polycarbonate. Lexan is a tough, clear plastic-like material that can be used for windows, shields or anywhere a clear, durable product is needed. Shop for cut to size plastic tube cut to order. Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. After marking, proceed to frame the mark using masking tape. The sheet must not move up and down as you saw so place glue clamps along the cutting line. It should be used at temperatures above freezing. Weather resistant. For a circular saw, take a fine tooth saw blade. For the cleanest cut, I've had god luck with a … Continue to push the plastic forward in a slow, steady motion, until the blade has cut through the entire plastic … When everything’s prepared, set up the saw. Trusted for Over 100 Years. Extruded acrylic tube achieves high resistance to the elements making it suitable for both indoor and outdoor applications. Polycarbonate is a clear plastic with exceptionally high impact strength, making it the preferred material of choice for virtually unbreakable glazing material. For theimpact strength of metal, specify Polycarbonate Tube. Lay out the Multi-Wall panel on a flat surface. b. Peel back plastic film on each side of the panel about 4" to 6" from edge (fig 1). Moving the saw too fast can heat up the blade too much, making a messy cut. Due to the coronavirus, we are experiencing some delivery issues. A circular saw is the best tool for cutting larger polycarbonate lengths. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. Jigsaw, with a fine blade, fairly fast with pendulumn set to “1”, whatever that means. Clear Polycarbonate tube is available in a limited size range. Polycarbonate Tube. With a steady hand and a utility knife, you can cut right through it. This material is 200-250 times stronger than glass! Cutting polycarbonate is easy compared to cutting acrylic sheet and is a task that can be tackled even by a newbie DIYer. Working with polycarbonate: Cutting. Polycarbonate cuts like butter. Clear polycarbonate sheet 4 mm If you’re going to cut polycarbonate with a circular saw, go on to step 3. Ensure that the sole of the jigsaw remains flat on the polycarbonate sheet. "rotate the tube" - towards you, or away? You can then use a Dremel to cut the tube...using the edge of the tape as a guide. Most hand tools designed for use for wood or soft metal can be used on acrylic. But to get the best cut, it’s important to select the right circular saw and to pay close attention to the throughput and speed. This provides a comprehensive range of OD x ID combinations. Circular saw or table saw with adjustable speed. It can be machined, drilled, cut and sawed, and is easily joined with solvents and adhesives. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. Use a circular saw or a jigsaw for the best cut. How to Cut Polycarbonate Using a Circular Saw If you’re going to cut polycarbonate sheets using a circular saw, we’d recommend … Not a true 90 degree cut. polycarbonate sheets are cut to size by Allplastics Polycarbonate tubes are utilsed to protect the food from contamination by bursting glass illuminants. I couldn’t find anything online about how to do this… Fortunately, Josh Myers of the Pier 9 shop staff showed me this nifty method using a table saw, which can be used for nearly any diameter plastic tubing of nearly any thickness. d. Peel off protective backing on tape. We also recommend that you wear safety goggles when cutting to prevent any small chips of polycarbonate from getting into your eyes. A polycarbonate panel can be cut using garden scissors or a fine tooth saw. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. Otherwise it'll break off and leave a jagged edge. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. Polycarbonate UV2 is virtually unbreakable and is a product with characteristics including weather and UV resistance, wide service temperature range and lightweight (less than half the weight of glass). Clear polycarbonate tubing is a durable high impact resistant plastic tube. Use a bandsaw? Tubing is clear, so you can easily monitor flow. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. 2. Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. Follow the tips in this blog to be sure of getting the best cut. Polycarbonate Tube. Railroad Rail Lantern / Sign Stand Split With Axe. Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. Fast Shipping. It’s also important to have a board that can support the polycarbonate sheet during sawing. Straight cuts can be performed by using a circular saw. Did you know? Please send an inquiry for sheet and freight quote. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. To seal the top ends with the polycarbonate tape: a. Make straight cuts with a circular saw or table saw, and curved ones with a band saw or jigsaw. This combination will give you a nice, smooth cut. A perfectly cut tube with a nice flat bottom. Polycarbonate vs glass: what’s the best choice? Mark the cutting line on this. Our organization is an acclaimed provider of Polycarbonate Tube to our clients. Router: Routers can be used to cut acrylic for both curved and straight cuts. For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch. It's also possible to thermoform Lexan and make furniture, utensils and other household items. Thicker sheet material will have to be cut by means of a mechanical saw. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. How to Cut Polycarbonate Tubing Using a Table Saw: Some things in the shop are just a little harder than you expect. Polycarbonate in tube form can be easily cut, machined and glued. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. How to Cut Polycarbonate. Cut-to-Size Polycarbonate, Machining & Fabrication Polycarbonate can be cut, drilled, machined, cold bent and vacuum formed – making for an extremely versatile product. There are a number of ways to manually cut clear plastic tubing, and often a simple pair of … Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. Not a true 90 degree cut. The vice bends the tubing creating insufficient clamping. Offering 30x more impact resistance than acrylic and 200x the strength of glass, polycarbonate is ideal … It also can crack the acrylic. e. on Step 5. In fact, once you have the right tools (all which you will learn here), you can do-it-yourself. Lexan - plastic so easy to work with. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. The sizes listed show an OD and ID. Polycarbonate films are offered in light management (light diffusing), graphic, and blended films. Tip. Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. Some things in the shop are just a little harder than you expect. The sizes listed show an OD and ID. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … Share it with us! This provides a comprehensive range of OD x ID combinations. I have done this a few times, and it works well. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. Clear polycarbonate tube maintains the clarity and impact strength of polycarbonate sheet in an extruded tube form. Allplastics stock and cut a wide selection of clear Polycarbonate tubes from 6.3mm OD to 127mm OD. The quality of the sheet affects how smoothly the scissors or the saw will go through it. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. Yay! Celebrate! Start the table saw running, and set the plastic you want to cut on the flat surface of the saw table. Therefore, the delivery time is longer than usual. Step 7 Use a medium flat file or fine-grit sandpaper to smooth the cut edges of the tube. Used a hand drill to drill holes in the polycarbonate so that I could suspend the sheets from two screw-in eyes set in the base of the top of the door. Inexpensive High tensile strength. In addition we can supply custom made sizes for many types of projects. The Best Way to Cut 3/16 Lexan. Polycarbonate tube is an ideal choice when clarity and impact resistance is important. 2. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. You can cut with tin snips , smooth with a plane and sand round corners. Question The PC tubes have an excellent impact strength, higher service temperatures then PMMA (Acrylic), good UV protection and very good light transmission. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. It is clear and strong like acrylic, but can withstand a wider temperature tolerance. Answer Of course, you can also saw them yourself. Choose our clear polycarbonate tube for applications where it requires heavy fabrication and a tight tolerance. Tolerances: Thickness +/- 10%. Acrylic tubing is inexpensive, yet is over ten times stronger than the glass equivalent. You can clean up the edges with a little sandpaper. Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. How to Make Charcuterie Boards Using Clear Acrylic Templates. So to cut polycarbonate using a table saw, begin by measuring and marking your cut. I've done it a couple ways. Step 3: Sawing polycarbonate sheet with a circular saw. To get that nice 90 degree angle, you’ll need a true surface to press the the tube against. Follow the tips in this blog to be sure of getting the best cut. Cutting tools for home use depends on its thickness, hardness and purpose. 1. PC tube gives extraordinary design and fabrication opportunities. the polycarbonate. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. Straight cuts can be performed by using a circular saw. If you’re at Pier 9 (like I was), you’ll need to find a lovely Shop Staff member to do this for you. For best results, use another tool (like the earlier mentioned table saw) to cut your acrylic roughly before getting a more exact finish with the router. It also can crack the acrylic. When everything’s prepared, set up the saw. When there’s 1 cm left to cut, back the tube off the blade, rotate the tube such that the last section to cut is at the bottom, and then cut the remaining material by pushing it through the blade. We’ll cut to size any of the plastic sheets available in our webshop free of charge. The higher the quality of the panels, the easier the cutting will be. 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